Merge pull request #71 from ce5rpy/develop

fix: release 2.5.4

src/adn_server/application/ports.py

@@ -215,8 +215,8 @@ class SecurityDownloader(ABC):
         ...
 
     @abstractmethod
-    def periodic_download(self, config: dict[str, Any]) -> None:
+    def periodic_download(self, config: dict[str, Any]) -> bool:
-        """Periodic password/encryption download."""
+        """Periodic password/encryption download. Returns True when passwords file was updated."""
         ...
 
 

src/adn_server/infrastructure/bootstrap/peer_server.py

@@ -477,19 +477,19 @@ def run_peer_server(
 
     def alias_reload_loop():
         logger.debug("(ALIAS) starting alias thread")
-        try:
+        # Downloads run in the thread pool (blocking HTTP would stall hotspot pings);
-            peer_ids, subscriber_ids, talkgroup_ids, local_subscriber_ids, server_ids, checksums = (
+        # the config swap is applied back on the reactor thread.
-                alias_loader.load_aliases(config)
+        d = threads.deferToThread(alias_loader.load_aliases, config)
+        d.addCallback(
+            lambda loaded: DefaultAliasLoader.merge_reload_into_config(
+                config, alias_loader, *loaded
             )
-            config["_SUB_IDS"] = subscriber_ids
+        )
-            config["_SUB_PROFILES"] = alias_loader.load_subscriber_profiles(config)
+        d.addErrback(
-            config["_PEER_IDS"] = peer_ids
+            lambda failure: logger.warning(
-            config["_TG_IDS"] = talkgroup_ids
+                "(ALIAS) alias reload failed: %s", failure.getErrorMessage()
-            config["_LOCAL_SUBSCRIBER_IDS"] = local_subscriber_ids
+            )
-            config["_SERVER_IDS"] = server_ids
+        )
-            config["CHECKSUMS"] = checksums
-        except Exception as e:
-            logger.warning("(ALIAS) alias reload failed: %s", e)
 
     task.LoopingCall(alias_reload_loop).start(alias_interval).addErrback(_looping_errback, logger)
 
@@ -733,8 +733,28 @@ def run_peer_server(
     task.LoopingCall(voice_reload_loop).start(15).addErrback(_looping_errback, logger)
     logger.info("(VOICE-RELOAD) config file watch active (every 15 seconds)")
 
+    # The download is blocking HTTP: run it in the thread pool. On the reactor thread a
+    # slow/dead security server stalls RPTPING handling past PING_TIME * MAX_MISSED and
+    # every hotspot gets timed out and reconnects.
+    security_download_busy = {"value": False}
+
+    def _security_download_done(updated):
+        security_download_busy["value"] = False
+        if updated:
+            user_passwords_loader.load(config)
+
+    def _security_download_error(failure):
+        security_download_busy["value"] = False
+        logger.error("(SECURITY) Periodic download failed: %s", failure.getErrorMessage())
+
     def security_loop():
-        security.periodic_download(config)
+        if security_download_busy["value"]:
+            logger.warning("(SECURITY) Previous download still running, skipping this cycle")
+            return
+        security_download_busy["value"] = True
+        threads.deferToThread(security.periodic_download, config).addCallbacks(
+            _security_download_done, _security_download_error
+        )
 
     task.LoopingCall(security_loop).start(300).addErrback(_looping_errback, logger)
     logger.info("(SECURITY) Periodic password download task started (every 5 minutes)")

src/adn_server/infrastructure/persistence/alias_loader.py

@@ -29,6 +29,7 @@ import csv
 import hashlib
 import json
 import logging
+import shutil
 import ssl
 import time
 from pathlib import Path
@@ -117,17 +118,64 @@ class DefaultAliasLoader(AliasLoader):
         sub_file = aliases.get("SUBSCRIBER_FILE", "subscriber_ids.json")
         tgid_file = aliases.get("TGID_FILE", "talkgroup_ids.json")
         server_file = aliases.get("SERVER_ID_FILE", "server_ids.tsv")
-        peer_ids = self._load_id_json_verified(path / peer_file, checksums.get("peer_ids"), "peer_ids")
+        peer_ids = self._load_id_dict_with_backup(
-        subscriber_ids = self._load_id_json_verified(path / sub_file, checksums.get("subscriber_ids"), "subscriber_ids")
+            path, peer_file, checksums.get("peer_ids"), "peer_ids",
-        talkgroup_ids = self._load_id_json_verified(path / tgid_file, checksums.get("talkgroup_ids"), "talkgroup_ids")
+        )
+        subscriber_ids = self._load_id_dict_with_backup(
+            path, sub_file, checksums.get("subscriber_ids"), "subscriber_ids",
+        )
+        talkgroup_ids = self._load_id_dict_with_backup(
+            path, tgid_file, checksums.get("talkgroup_ids"), "talkgroup_ids",
+        )
         local_subscriber_ids = self._load_id_json(
             path / aliases.get("LOCAL_SUBSCRIBER_FILE", "subscriber_ids.json")
         )
-        server_ids = self._load_server_tsv_verified(path, server_file, checksums.get("server_ids"))
+        server_ids = self._load_server_tsv_with_backup(
-        if server_ids:
+            path, server_file, checksums.get("server_ids"),
-            logger.info("(ALIAS) ID ALIAS MAPPER: server_ids dictionary is available")
+        )
         return (peer_ids, subscriber_ids, talkgroup_ids, local_subscriber_ids, server_ids, checksums)
 
+    @staticmethod
+    def merge_reload_into_config(
+        config: dict[str, Any],
+        alias_loader: AliasLoader,
+        peer_ids: dict[int, str],
+        subscriber_ids: dict[int, str],
+        talkgroup_ids: dict[int, str],
+        local_subscriber_ids: dict[int, str],
+        server_ids: dict[str, str],
+        checksums: dict[str, str],
+    ) -> None:
+        """Apply alias reload without wiping in-memory tables on partial download failure."""
+        def _keep(key: str, new_val: dict, label: str) -> None:
+            if new_val:
+                config[key] = new_val
+            elif config.get(key):
+                logger.warning(
+                    "(ALIAS) reload kept previous %s (%d entries)",
+                    label,
+                    len(config[key]),
+                )
+
+        _keep("_PEER_IDS", peer_ids, "peer_ids")
+        if subscriber_ids:
+            sub = dict(subscriber_ids)
+            sub[900999] = "D-APRS"
+            sub[4294967295] = "SC"
+            config["_SUB_IDS"] = sub
+            if isinstance(alias_loader, DefaultAliasLoader):
+                config["_SUB_PROFILES"] = alias_loader.load_subscriber_profiles(config)
+        elif config.get("_SUB_IDS"):
+            logger.warning(
+                "(ALIAS) reload kept previous subscriber_ids (%d entries)",
+                len(config["_SUB_IDS"]),
+            )
+        _keep("_TG_IDS", talkgroup_ids, "talkgroup_ids")
+        _keep("_LOCAL_SUBSCRIBER_IDS", local_subscriber_ids, "local_subscriber_ids")
+        _keep("_SERVER_IDS", server_ids, "server_ids")
+        if checksums:
+            config["CHECKSUMS"] = checksums
+
     def _load_checksums(self, path: Path, file_name: str | None) -> dict[str, str]:
         """Load checksum JSON (legacy load_json of CHECKSUM_FILE). Keys e.g. peer_ids, subscriber_ids, talkgroup_ids, server_ids."""
         if not file_name:
@@ -162,21 +210,60 @@ class DefaultAliasLoader(AliasLoader):
             logger.warning("(ALIAS) ID ALIAS MAPPER: %s could not be read: %s", file_name, err)
             return {}
 
-    def _load_id_json_verified(
+    def _load_id_dict_with_backup(
-        self, file_path: Path, expected_checksum: str | None, name: str
+        self,
+        path: Path,
+        file_name: str,
+        expected_checksum: str | None,
+        name: str,
     ) -> dict[int, str]:
-        """Load ID JSON; if expected_checksum given, verify blake2b first (legacy)."""
+        """Legacy mk_aliases peer/subscriber/tgid load with .bak fallback."""
-        if not file_path.is_file():
+        full = path / file_name
-            return {}
+        bak = path / f"{file_name}.bak"
-        if expected_checksum:
+        result: dict[int, str] = {}
-            try:
+        loaded_from_primary = False
-                if _blake2bsum(file_path) != expected_checksum:
+
-                    logger.error("(ALIAS) ID ALIAS MAPPER: problem with blake2bsum of %s file. not updating.", name)
+        def _load_verified(target: Path) -> dict[int, str]:
-                    return {}
+            if not target.is_file():
-            except Exception as e:
-                logger.error("(ALIAS) ID ALIAS MAPPER: problem with blake2bsum of %s file: %s", name, e)
                 return {}
-        return self._load_id_json(file_path)
+            if expected_checksum:
+                if _blake2bsum(target) != expected_checksum:
+                    raise ValueError("bad checksum")
+            loaded = self._load_id_json(target)
+            if not loaded:
+                raise ValueError("empty or invalid dictionary data")
+            return loaded
+
+        try:
+            result = _load_verified(full)
+            loaded_from_primary = True
+        except Exception as e:
+            logger.error(
+                "(ALIAS) ID ALIAS MAPPER: problem with blake2bsum of %s file. not updating.: %s",
+                name,
+                e,
+            )
+            if bak.is_file():
+                try:
+                    result = self._load_id_json(bak)
+                except Exception as f:
+                    logger.error(
+                        "(ALIAS) ID ALIAS MAPPER: Tried backup %s file, but couldn't load that either: %s",
+                        name,
+                        f,
+                    )
+        if result:
+            logger.info("(ALIAS) ID ALIAS MAPPER: %s dictionary is available", name)
+        if loaded_from_primary and full.is_file():
+            try:
+                shutil.copy(full, bak)
+            except OSError as g:
+                logger.info(
+                    "(ALIAS) ID ALIAS MAPPER: couldn't make backup copy of %s file %s",
+                    name,
+                    g,
+                )
+        return result
 
     def _load_id_json(self, file_path: Path) -> dict[int, str]:
         """Load JSON with 'id' -> 'callsign' structure; return {int(id): callsign}."""
@@ -202,22 +289,50 @@ class DefaultAliasLoader(AliasLoader):
                                 pass
         return out
 
-    def _load_server_tsv_verified(
+    def _load_server_tsv_with_backup(
-        self, path: Path, file_name: str, expected_checksum: str | None
+        self,
+        path: Path,
+        file_name: str,
+        expected_checksum: str | None,
     ) -> dict[str, str]:
-        """Load server_ids TSV; if expected_checksum given, verify blake2b first (legacy)."""
+        """Legacy mk_aliases server_ids load with .bak fallback."""
         full = path / file_name
-        if not full.is_file():
+        bak = path / f"{file_name}.bak"
-            return {}
+        result: dict[str, str] = {}
-        if expected_checksum:
+        loaded_from_primary = False
-            try:
+
+        try:
+            if expected_checksum and full.is_file():
                 if _blake2bsum(full) != expected_checksum:
-                    logger.error("(ALIAS) ID ALIAS MAPPER: problem with blake2bsum of server_ids file: not updating.")
+                    raise ValueError("bad checksum")
-                    return {}
+            result = self._load_server_tsv(path, file_name)
-            except Exception as e:
+            if full.is_file() and not result:
-                logger.error("(ALIAS) ID ALIAS MAPPER: problem with blake2bsum of server_ids file: %s", e)
+                raise ValueError("empty server_ids")
-                return {}
+            loaded_from_primary = bool(result)
-        return self._load_server_tsv(path, file_name)
+        except Exception as e:
+            logger.error(
+                "(ALIAS) ID ALIAS MAPPER: problem with blake2bsum of server_ids file: %s",
+                e,
+            )
+            if bak.is_file():
+                try:
+                    result = self._load_server_tsv(path, f"{file_name}.bak")
+                except Exception as f:
+                    logger.error(
+                        "(ALIAS) ID ALIAS MAPPER: Tried backup server_ids file, but couldn't load that either: %s",
+                        f,
+                    )
+        if result:
+            logger.info("(ALIAS) ID ALIAS MAPPER: server_ids dictionary is available")
+        if loaded_from_primary and full.is_file():
+            try:
+                shutil.copy(full, bak)
+            except OSError as g:
+                logger.info(
+                    "(ALIAS) ID ALIAS MAPPER: couldn't make backup copy of server_ids file %s",
+                    g,
+                )
+        return result
 
     def load_subscriber_profiles(self, config: dict[str, Any]) -> dict[int, dict[str, str]]:
         """Load {id: {callsign, fname, surname, talker_alias?}} from subscriber JSON files."""

src/adn_server/infrastructure/security/password_download.py

@@ -30,7 +30,7 @@ import os
 import shutil
 import socket
 import tempfile
-import time
+import json
 from typing import Any
 from urllib.error import HTTPError, URLError
 from urllib.parse import quote
@@ -40,19 +40,20 @@ from ...application.ports import SecurityDownloader
 
 logger = logging.getLogger(__name__)
 
-DOWNLOAD_INTERVAL_PASSWORDS = 300
+# Bounded so a dead security server cannot stall a caller longer than
+# PING_TIME * MAX_MISSED (30s with default config) and time out every hotspot.
+DNS_TIMEOUT = 5
+DOWNLOAD_TIMEOUT = 10
 
-_last_passwords_download = 0.0
 _last_passwords_size = 0
 _last_passwords_content: bytes | None = None
 
 
-def _resolve_hostname(hostname: str, timeout: int = 10) -> str | None:
+def _resolve_hostname(hostname: str, timeout: int = DNS_TIMEOUT) -> str | None:
+    old_timeout = socket.getdefaulttimeout()
     try:
-        old_timeout = socket.getdefaulttimeout()
         socket.setdefaulttimeout(timeout)
         ip = socket.gethostbyname(hostname)
-        socket.setdefaulttimeout(old_timeout)
         logger.debug("(SECURITY) Resolved %s to %s", hostname, ip)
         return ip
     except socket.gaierror as e:
@@ -61,6 +62,9 @@ def _resolve_hostname(hostname: str, timeout: int = 10) -> str | None:
     except Exception as e:
         logger.error("(SECURITY) Unexpected error resolving %s: %s", hostname, e)
         return None
+    finally:
+        # Never leak the process-wide default onto unrelated sockets (MySQL, aliases).
+        socket.setdefaulttimeout(old_timeout)
 
 
 def _build_download_url(config: dict[str, Any], filename: str) -> tuple[str | None, str | None]:
@@ -82,14 +86,19 @@ def _build_download_url(config: dict[str, Any], filename: str) -> tuple[str | No
     return url, url_security
 
 
+def _log_target(url: str) -> str:
+    """Host and path only: the query string carries PASS_SECURITY and must never be logged."""
+    return url.split("?", 1)[0]
+
+
 def _download_file_safely(
-    url: str, dest_path: str, timeout: int = 60
+    url: str, dest_path: str, timeout: int = DOWNLOAD_TIMEOUT
 ) -> bool:
     try:
         fd, temp_path = tempfile.mkstemp()
         os.close(fd)
         try:
-            logger.debug("(SECURITY) Attempting download from: %s", url)
+            logger.debug("(SECURITY) Attempting download from: %s", _log_target(url))
             req = Request(url)
             req.add_header("User-Agent", "ADN-Systems-DMR/1.0")
             with urlopen(req, timeout=timeout) as response:
@@ -136,13 +145,14 @@ def _download_encryption_key(config: dict[str, Any], config_dir: str) -> bool:
     return _download_file_safely(url, dest_path)
 
 
-def _download_user_passwords(
+def _download_user_passwords(config: dict[str, Any], data_dir: str) -> bool:
-    config: dict[str, Any], data_dir: str, force: bool = False
+    """Fetch user passwords; keep the file on disk untouched unless a valid payload arrives.
-) -> bool:
+
-    global _last_passwords_download, _last_passwords_size, _last_passwords_content
+    Pacing is the caller's job (the 300s LoopingCall). An extra interval guard here
-    now = time.time()
+    would reject ticks that arrive a few ms early and silently stretch the real
-    if not force and (now - _last_passwords_download) < DOWNLOAD_INTERVAL_PASSWORDS:
+    retry period to a multiple of the loop interval.
-        return False
+    """
+    global _last_passwords_size, _last_passwords_content
     g = config.get("GLOBAL", {})
     users_pass = (g.get("USERS_PASS") or "user_passwords.json").strip()
     dest_path = os.path.join(data_dir, users_pass)
@@ -151,19 +161,24 @@ def _download_user_passwords(
         logger.debug("(SECURITY) Security server not configured, skipping passwords download")
         return False
     try:
-        logger.debug("(SECURITY) Downloading passwords from: %s", url)
+        logger.debug("(SECURITY) Downloading passwords from: %s", _log_target(url))
         req = Request(url)
         req.add_header("User-Agent", "ADN-Systems-DMR/1.0")
-        with urlopen(req, timeout=60) as response:
+        with urlopen(req, timeout=DOWNLOAD_TIMEOUT) as response:
             new_content = response.read()
         new_size = len(new_content)
         if new_size == 0:
             logger.warning("(SECURITY) Downloaded passwords file is empty, keeping existing")
-            _last_passwords_download = now
+            return False
+        try:
+            parsed = json.loads(new_content)
+            if not isinstance(parsed, dict) or not isinstance(parsed.get("passwords"), dict):
+                raise ValueError("invalid passwords JSON shape")
+        except (json.JSONDecodeError, ValueError) as e:
+            logger.warning("(SECURITY) Downloaded passwords invalid, keeping existing: %s", e)
             return False
         if _last_passwords_content is not None and new_content == _last_passwords_content:
             logger.debug("(SECURITY) Passwords file unchanged, no update needed")
-            _last_passwords_download = now
             return False
         fd, temp_path = tempfile.mkstemp()
         os.close(fd)
@@ -173,24 +188,19 @@ def _download_user_passwords(
         shutil.move(temp_path, dest_path)
         _last_passwords_content = new_content
         _last_passwords_size = new_size
-        _last_passwords_download = now
         logger.info("(SECURITY) Successfully updated passwords file: %s (%d bytes)", dest_path, new_size)
         return True
     except HTTPError as e:
         logger.error("(SECURITY) HTTP error downloading passwords: %s (Code: %d)", e, e.code)
-        _last_passwords_download = now
         return False
     except URLError as e:
         logger.error("(SECURITY) URL error downloading passwords: %s", e.reason)
-        _last_passwords_download = now
         return False
     except socket.timeout:
         logger.error("(SECURITY) Timeout downloading passwords")
-        _last_passwords_download = now
         return False
     except Exception as e:
         logger.error("(SECURITY) Unexpected error downloading passwords: %s", e)
-        _last_passwords_download = now
         return False
 
 
@@ -208,7 +218,7 @@ class DefaultSecurityDownloader(SecurityDownloader):
         return os.path.join(self._project_root, path)
 
     def init_downloads(self, config: dict[str, Any]) -> None:
-        """One-time init: resolve hostname, download encryption key and passwords (force)."""
+        """One-time init: resolve hostname, download encryption key and passwords."""
         url_security = (config.get("GLOBAL", {}).get("URL_SECURITY") or "").strip()
         if not url_security:
             logger.info("(SECURITY) Central security server not configured")
@@ -229,12 +239,15 @@ class DefaultSecurityDownloader(SecurityDownloader):
         config_dir = self._config_dir(config)
         data_dir = self._data_dir(config)
         _download_encryption_key(config, config_dir)
-        _download_user_passwords(config, data_dir, force=True)
+        _download_user_passwords(config, data_dir)
+
+    def periodic_download(self, config: dict[str, Any]) -> bool:
+        """Periodic password file download. Blocking — call off the reactor thread.
 
-    def periodic_download(self, config: dict[str, Any]) -> None:
+        Returns True only when the file on disk was replaced with a new valid payload.
-        """Periodic password file download (every 5 min)."""
+        """
         data_dir = self._data_dir(config)
-        _download_user_passwords(config, data_dir)
+        return _download_user_passwords(config, data_dir)
 
 
 class StubSecurityDownloader(SecurityDownloader):
@@ -243,5 +256,5 @@ class StubSecurityDownloader(SecurityDownloader):
     def init_downloads(self, config: dict[str, Any]) -> None:
         pass
 
-    def periodic_download(self, config: dict[str, Any]) -> None:
+    def periodic_download(self, config: dict[str, Any]) -> bool:
-        pass
+        return False

src/adn_server/infrastructure/security/user_passwords_loader.py

@@ -54,6 +54,7 @@ class UserPasswordsLoader:
         now = time.time()
         if now - _last_load < USER_PASSWORDS_RELOAD_INTERVAL and self._passwords:
             return self._passwords
+        previous = dict(self._passwords)
         data_dir = os.path.join(
             self._project_root,
             (config.get("ALIASES", {}).get("PATH") or "data").rstrip("/"),
@@ -66,20 +67,33 @@ class UserPasswordsLoader:
         )
         hash_encrypt = (config.get("GLOBAL", {}).get("HASH_ENCRYPT") or "encryption_key.secret").strip()
         self._key_path = os.path.join(key_path, hash_encrypt)
-        self._passwords = {}
         if not os.path.exists(path):
             _last_load = now
+            if previous:
+                logger.warning("(AUTH) user passwords file missing, keeping cached passwords")
+                return self._passwords
+            self._passwords = {}
             return self._passwords
         try:
             with open(path, "r", encoding="utf-8") as f:
                 data = json.load(f)
+            if not isinstance(data, dict) or not isinstance(data.get("passwords"), dict):
+                raise ValueError("invalid user_passwords.json shape")
             encrypted = data.get("passwords", {})
             from .password_crypto import decrypt_password
+
+            new_passwords: dict[str, str] = {}
             for radio_id, pwd in encrypted.items():
-                self._passwords[str(radio_id)] = decrypt_password(pwd, self._key_path) or ""
+                new_passwords[str(radio_id)] = decrypt_password(pwd, self._key_path) or ""
+            self._passwords = new_passwords
             logger.debug("(AUTH) Loaded %d individual passwords from %s", len(self._passwords), path)
-        except (FileNotFoundError, json.JSONDecodeError, Exception) as e:
+        except (FileNotFoundError, json.JSONDecodeError, ValueError, Exception) as e:
             logger.warning("(AUTH) Could not load user passwords: %s", e)
+            if previous:
+                logger.warning("(AUTH) keeping previous cached passwords (%d entries)", len(previous))
+                self._passwords = previous
+            else:
+                self._passwords = {}
         _last_load = now
         return self._passwords
 

src/adn_server/infrastructure/twisted_adapters/udp_hbp.py

@@ -436,12 +436,22 @@ class HBPProtocol(DatagramProtocol):
         to blast the call to peers it can't possibly be for. Returns a
         1-tuple with the exact peer_id when it's still connected here.
 
+        TG/ID 4000 is the dynamic-TG reset control code (see
+        ``_handle_tg4000_packet``/``routing_use_cases.dmrd_received``), never
+        a real subscriber -- it can never appear in _SUB_MAP, so it would
+        otherwise always fall into the "unknown destination" broadcast
+        fallback above and get blasted to every peer. That fallback runs
+        before dmrd_received's own dst_id == 4000 guard ever sees the
+        packet, so it must be special-cased here too.
+
         The report_slot / "SYSTEM-N" monitor display name is NOT used for
         this — it's cosmetic and can be reassigned to a different peer across
         refreshes (self-service peers without a stable report_slot fall back
         to a sorted-by-id allocation recomputed each time). The raw peer_id
         is what's actually stable.
         """
+        if int_id(dst_id) == 4000:
+            return ()
         sub_map = self._CONFIG.get("_SUB_MAP")
         if not sub_map:
             return None

tests/infrastructure/test_alias_reload_resilience.py

@@ -0,0 +1,58 @@
+# ADN DMR Peer Server - alias reload resilience when selfcare download fails
+
+from __future__ import annotations
+
+import json
+from pathlib import Path
+
+from adn_server.infrastructure.persistence.alias_loader import DefaultAliasLoader, try_download
+
+
+def _write_subscriber_file(path: Path, file_name: str, rid: int, callsign: str) -> None:
+    data = {"subscribers": [{"id": rid, "callsign": callsign}]}
+    (path / file_name).write_text(json.dumps(data), encoding="utf-8")
+
+
+def test_try_download_failure_does_not_erase_existing_file(tmp_path: Path) -> None:
+    file_name = "subscriber_ids.json"
+    full = tmp_path / file_name
+    full.write_bytes(b'{"subscribers":[{"id":7300391,"callsign":"CE5RPY"}]}')
+    # stale_sec=0 forces download attempt; bad URL simulates selfcare down
+    result = try_download(tmp_path, file_name, "http://127.0.0.1:1/nope.json", stale_sec=0)
+    assert "could not be downloaded" in result or "IOError" in result
+    assert full.read_bytes().startswith(b"{")
+
+
+def test_merge_reload_keeps_previous_sub_ids_on_empty_reload() -> None:
+    loader = DefaultAliasLoader()
+    config = {
+        "_SUB_IDS": {7300391: "CE5RPY"},
+        "_PEER_IDS": {730039101: "CE5RPY"},
+        "ALIASES": {"PATH": "."},
+    }
+    DefaultAliasLoader.merge_reload_into_config(
+        config,
+        loader,
+        {},
+        {},
+        {},
+        {},
+        {},
+        {},
+    )
+    assert config["_SUB_IDS"] == {7300391: "CE5RPY"}
+    assert config["_PEER_IDS"] == {730039101: "CE5RPY"}
+
+
+def test_load_id_dict_with_backup_uses_bak_on_checksum_mismatch(tmp_path: Path) -> None:
+    loader = DefaultAliasLoader()
+    file_name = "subscriber_ids.json"
+    _write_subscriber_file(tmp_path, file_name, 1111111, "BAD")
+    _write_subscriber_file(tmp_path, f"{file_name}.bak", 7300391, "GOOD")
+    loaded = loader._load_id_dict_with_backup(
+        tmp_path,
+        file_name,
+        "deadbeef",
+        "subscriber_ids",
+    )
+    assert loaded.get(7300391) == "GOOD"

tests/infrastructure/test_hbp_private_call_targeting.py

@@ -31,6 +31,8 @@ parity) -- see test_hbp_repeat_private_call.py."""
 
 from __future__ import annotations
 
+import dataclasses
+
 from tests.harness.deterministic import DeterministicScenario, PacketSpec
 from tests.support.hbp_repeat_stack import build_hbp_repeat_stack
 
@@ -110,6 +112,24 @@ def test_private_call_not_delivered_locally_when_known_on_different_system() ->
     assert not stack.transport.for_addr(_ADDR_OTHER), "destination known elsewhere must not repeat locally"
 
 
+def test_private_call_to_4000_not_broadcast() -> None:
+    """TG/ID 4000 is the dynamic-TG reset control code, never a real subscriber --
+    it can never appear in _SUB_MAP, so without a special case it always fell into
+    the "unknown destination" broadcast fallback and reached every connected peer
+    instead of being stopped at the server (dmrd_received's own dst_id == 4000
+    guard runs too late: _pvt_repeat_targets/the REPEAT loop already ran)."""
+    stack = build_hbp_repeat_stack(talker_alias=True)
+    stack.register_peer(_PEER_TX, _ADDR_TX, options="TS2=7304;")
+    stack.register_peer(_PEER_RX, _ADDR_RX, options="TS2=7304;")
+    stack.register_peer(_PEER_OTHER, _ADDR_OTHER, options="TS2=7304;")
+
+    base = dataclasses.replace(_private_spec(), dst_id=4000)
+    _fire_private_call(stack, base)
+
+    assert not stack.transport.for_addr(_ADDR_RX), "TG 4000 must not be broadcast to any peer"
+    assert not stack.transport.for_addr(_ADDR_OTHER), "TG 4000 must not be broadcast to any peer"
+
+
 def test_sub_map_entries_for_peer_purged_on_reconnect() -> None:
     """Once a hotspot finishes (re)logging in, any SUB_MAP entry pointing at it is
     stale -- the radio may have moved to a different hotspot while this one was

tests/infrastructure/test_security_downloader.py

@@ -18,14 +18,21 @@
 #   Inc., 51 Franklin Street, Fifth Floor, Boston, MA 02110-1301  USA
 ###############################################################################
 
-"""SecurityDownloader stub and password_crypto round-trip."""
+"""SecurityDownloader stub, password_crypto round-trip and offline-server resilience."""
 
 from __future__ import annotations
 
+import socket
+from urllib.error import URLError
+
 import pytest
 
+from adn_server.infrastructure.security import password_download
 from adn_server.infrastructure.security.password_crypto import decrypt_password
-from adn_server.infrastructure.security.password_download import StubSecurityDownloader
+from adn_server.infrastructure.security.password_download import (
+    DefaultSecurityDownloader,
+    StubSecurityDownloader,
+)
 
 pytest.importorskip("cryptography")
 from cryptography.fernet import Fernet  # noqa: E402
@@ -45,3 +52,94 @@ def test_stub_security_downloader_is_noop() -> None:
     config = {"GLOBAL": {"URL_SECURITY": "", "PORT_SECURITY": "", "PASS_SECURITY": ""}}
     stub.init_downloads(config)
     stub.periodic_download(config)
+
+
+def test_resolve_hostname_restores_default_socket_timeout() -> None:
+    """A failed lookup must not leave its timeout on every other socket in the process."""
+    before = socket.getdefaulttimeout()
+    assert password_download._resolve_hostname("no-such-host.invalid") is None
+    assert socket.getdefaulttimeout() == before
+
+
+def _offline_config(tmp_path) -> dict:
+    return {
+        "GLOBAL": {
+            "URL_SECURITY": "127.0.0.1",
+            "PORT_SECURITY": "1",
+            "PASS_SECURITY": "s3cr3t",
+            "USERS_PASS": "user_passwords.json",
+            "CONFIG_PATH": "config",
+        },
+        "ALIASES": {"PATH": "data"},
+    }
+
+
+def test_offline_server_keeps_existing_passwords_and_retries_every_call(
+    tmp_path, monkeypatch
+) -> None:
+    data_dir = tmp_path / "data"
+    data_dir.mkdir()
+    pw_file = data_dir / "user_passwords.json"
+    pw_file.write_text('{"passwords": {"7300391": "enc"}}', encoding="utf-8")
+
+    attempts = []
+
+    def _refused(*args, **kwargs):
+        attempts.append(1)
+        raise URLError("Connection refused")
+
+    monkeypatch.setattr(password_download, "urlopen", _refused)
+    downloader = DefaultSecurityDownloader(str(tmp_path))
+    config = _offline_config(tmp_path)
+
+    assert downloader.periodic_download(config) is False
+    assert downloader.periodic_download(config) is False
+    # No internal interval gate: every scheduled cycle really attempts the download.
+    assert len(attempts) == 2
+    assert pw_file.read_text(encoding="utf-8") == '{"passwords": {"7300391": "enc"}}'
+
+
+def test_pass_security_is_never_logged(tmp_path, monkeypatch, caplog) -> None:
+    """LOG_LEVEL DEBUG in production must not write PASS_SECURITY into adn-server.log."""
+    (tmp_path / "data").mkdir()
+    (tmp_path / "config").mkdir()
+
+    def _refused(*args, **kwargs):
+        raise URLError("Connection refused")
+
+    monkeypatch.setattr(password_download, "urlopen", _refused)
+    downloader = DefaultSecurityDownloader(str(tmp_path))
+    config = _offline_config(tmp_path)
+
+    with caplog.at_level("DEBUG"):
+        downloader.init_downloads(config)
+        downloader.periodic_download(config)
+
+    assert caplog.text, "expected the downloader to log something at DEBUG"
+    assert config["GLOBAL"]["PASS_SECURITY"] not in caplog.text
+    assert "pass=" not in caplog.text
+    # The host is still there so operators can tell which server failed.
+    assert "127.0.0.1" in caplog.text
+
+
+def test_invalid_payload_does_not_overwrite_existing_file(tmp_path, monkeypatch) -> None:
+    data_dir = tmp_path / "data"
+    data_dir.mkdir()
+    pw_file = data_dir / "user_passwords.json"
+    pw_file.write_text('{"passwords": {"7300391": "enc"}}', encoding="utf-8")
+
+    class _Response:
+        def read(self):
+            return b"<html>502 Bad Gateway</html>"
+
+        def __enter__(self):
+            return self
+
+        def __exit__(self, *exc):
+            return False
+
+    monkeypatch.setattr(password_download, "urlopen", lambda *a, **k: _Response())
+    downloader = DefaultSecurityDownloader(str(tmp_path))
+
+    assert downloader.periodic_download(_offline_config(tmp_path)) is False
+    assert pw_file.read_text(encoding="utf-8") == '{"passwords": {"7300391": "enc"}}'

tests/infrastructure/test_user_passwords_loader_resilience.py

@@ -0,0 +1,27 @@
+# ADN DMR Peer Server - user passwords loader keeps cache on bad reload
+
+from __future__ import annotations
+
+import json
+from pathlib import Path
+
+from adn_server.infrastructure.security.user_passwords_loader import UserPasswordsLoader
+
+
+def test_load_keeps_cached_passwords_when_file_becomes_invalid(tmp_path: Path) -> None:
+    data_dir = tmp_path / "data"
+    data_dir.mkdir()
+    pw_file = data_dir / "user_passwords.json"
+    pw_file.write_text(
+        json.dumps({"passwords": {"7300391": "enc"}}),
+        encoding="utf-8",
+    )
+    loader = UserPasswordsLoader(str(tmp_path))
+    config = {
+        "ALIASES": {"PATH": "data/"},
+        "GLOBAL": {"USERS_PASS": "user_passwords.json", "CONFIG_PATH": "config"},
+    }
+    loader._passwords = {"7300391": "secret"}
+    pw_file.write_text("not json", encoding="utf-8")
+    result = loader.load(config)
+    assert result == {"7300391": "secret"}